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This paper describes the development and application of a spark plug sensor using a 3.392 μm infrared absorption technique to quantify the instantaneous gasoline concentration near the spark plug. We developed an in situ laser infrared absorption method using a spark plug sensor and a 3.392 μm He-Ne laser as the light source; this wavelength coincides with the absorption line of hydrocarbons. First, we established a database of the molar absorption coefficients of premium gasoline at different pressures and temperatures, and determined that the coefficient decreased with increasing pressure above atmospheric pressure. We then demonstrated a procedure for measuring the gasoline concentration accurately using the infrared absorption technique. The history of the molar absorption coefficient of premium gasoline during the experiment was obtained from the established database using measured in-cylinder pressures and temperatures estimated by taking the residual gas into consideration.

Recently, in order to warm up the catalyst temperature rapidly, the retard ignition management has been developed. However, the excess retard of ignition causes the combustion instability and misfire. In this case, the ion sensor has been used for detecting the combustion quality for the late burned cycle under the idling condition. Several researchers have focused on the potential of ion-current measurement for the retard ignition management. However, the interpretation of ion-current during the exhaust process under the idling condition is not clear. In this study the source of ion-current for the late burned cycle during the exhaust process is focused. In order to measure the flame propagation process in the cylinder and the exhaust pipe, the single-cylinder test engine was used instead of production engine. Several ion probes were mounted on the cylinder head gasket, the piston head and the exhaust pipe for detecting the flame front.

A small Cassegrain optics sensor was developed to measure local chemiluminescence spectra and the local chemiluminescence intensities of OH*, CH*, and C2* in a four-stroke spark-ignition (SI) engine in order to investigate the propagation characteristics of the turbulent premixed flame. The small Cassegrain optics sensor was an M5 type that could be installed in place of a pressure transducer. The measurements could be used to estimate the flame propagation speed, burning zone thickness, and local air/fuel (A/F) ratio for each cycle. The specifications of the small Cassegrain optics sensor were the same as those used for previous engine measurements. In this paper, measurements were made of several A/F ratios using gasoline to fuel the model engine. The performances of two Cassegrain optics sensors were compared to demonstrate the advantages of the new small sensor by measuring the local chemiluminescence intensities of a turbulent premixed flame in the model engine.

A heterodyne interferometry system with a fiber-optic sensor was developed to measure the temperature history of unburned gas in a spark-ignition engine. A polarization-preserving fiber and metal mirror were used as the fiber-optic sensor to deliver the test beam to and from the measurement region. This fiber-optic sensor can be assembled in an engine cylinder head without a lot of improvements of an actual engine. Adjustment system in the sensor was revised to face the distributed index lens with metal mirror. Before the flame arrived at the developed fiber-optic sensor, measured temperature was almost same with the temperature history after the spark, assuming that the process that changes the unburned gas is adiabatic. In situ unburned gas temperature measurements before knocking in a commercially produced SI engine can be carried out using developed fiber-optic heterodyne interferometry system.

An in-spark-plug flame sensor was developed to measure local chemiluminescence near the spark gap in a practical spark-ignition (SI) engine in order to study the development of the initial flame kernel, flame front structure, transient phenomena, and the correlation between the initial flame kernel structure and cyclic variation in the flame front structure, which influences engine performance directly. The sensor consists of a commercial instrumented spark plug with small Cassegrain optics and an optical fiber. The small Cassegrain optics were developed to measure the local chemiluminescence intensity profile and temporal history of OH*, CH*, and C2* at the flame front formed in a turbulent premixed flame in an SI engine. A highresolution monochromator with an intensified chargecoupled device (ICCD) and spectroscopy using optical filters and photomultiplier tubes (PMTs) were used to measure the time-series of the three radicals, as well as the in-cylinder pressure.

In order to reduce the exhaust emission and the fuel consumption in a spark ignition engine, the combustion diagnostics had been developed. However, there are few sensors which can detect the combustion quality for the individual cycle and cylinder in production engines. In previous study, the new technique using a gasket ion sensor for measuring the combustion quality has been proposed. In present study, the flame propagation pattern in a spark ignition engine was detected by using a gasket ion sensor with a circular electrode. The waveforms of ion current obtained from a circular ion sensor were compared with the flame propagation pattern obtained from multiple ion sensors. When the mixture was ignited in offset center of the cylinder, the flame propagation pattern was distorted from the spherical pattern. Then the waveforms of ion current from the circular ion sensor were varied from the waveform for a center ignition.

An investigation was made into two approaches to air-fuel mixture formation in direct injection SI engines in which charge stratification is controlled by swirl or tumble gas motions, respectively. Particle image velocimetry (PIV), laser-induced fluorescence (LIF) and air-fuel ratio measurement by infrared absorption were used to analyze fuel transport from the fuel injector to the spark plug and the fuel vaporization process. The results obtained were then compared with measured data as to combustion stability. As a result, the reason why the effects of injection timing on combustion stability were different between the two approaches was made clear from the standpoint of the mixture formation process.

Experimental investigations of fuel breakup very close to nozzle of practical high-pressure swirl injector, which is used in gasoline direct injection (GDI) engine, were carried out. In GDI engines, fuel is directly injected into cylinder therefore the spray characteristics and mixture formation are of primary importance. In this research, visualizations of primary spray formation process were demonstrated using a high-speed video camera (maximum speed: 1Mfps) with a long-distance microscope. Initial state and development of the spray were discussed under the different injection pressure condition. During the injection period, the length and thickness of the liquid sheet, which is produced from the nozzle exit, were measured using Ar-ion laser sheet and high-speed camera. Primary spray structure and behavior of liquid sheet, especially surface wave of liquid sheet, at nozzle exit were discussed using obtained images.

In this study, a spark plug sensor for in-situ fuel concentration measurement was applied to a port injected lean-burn engine. Laser infrared absorption method was employed and a 3.392 μm He-Ne laser that coincides with the absorption line of hydrocarbons was used as a light source. In this engine, the secondary valve lift height of intake system was controlled to obtain appropriate swirl and tumble flow in order to achieve lean-burn with the characteristics of intake flow. For such in-cylinder stratified mixture distribution, the fuel concentration near the spark plug is very important factor that affects the combustion characteristics. Therefore, the mixture formation process near the spark plug was investigated with changing fuel injection timing. Under the intake stroke, the timing that fuel passed through near the spark plug depended largely on the fuel injection timing.

Homogeneous Charge Compression Ignition (HCCI) combustion with dimethyl ether has been carried out in a single cylinder engine with a transparent piston. The engine was operated at 800 rpm with a wide-open throttle. The intake-premixed mixture was preheated with an electric heater to promote auto-ignition. HCCI combustion with dimethyl ether indicates multi-stage heat releases. Investigations were conducted with visualization of combustion in the cylinder and detailed and temporal spectroscopic measurements using spectrometer. In order to understand reaction mechanism of auto-ignition and combustion mechanism in HCCI engine, spectrum analysis of chemiluminescence was carried out.

A heterodyne interferometry system with a fiber-optic sensor was developed to measure the temperature history of unburned gas in an engine cylinder. A polarization-preserving fiber and metal mirror were used as the fiber-optic sensor to deliver the test beam to and from the measurement region. This fiber-optic sensor can be assembled in the engine cylinder or the cylinder head without a lot of improvements of an actual engine. The feasibility of our system was sufficient to be applied to temperature history measurement of an unburned gas compressed by flame propagation in an engine cylinder. The resolution of the temperature measurement is approximately 0.7 K, and is dependent on both the sampling clock speed of the A/D converter and the length of the measurement region.

A new technique for combustion diagnostics of a spark ignition engine was developed. In this method the ion sensor with the circular configuration was installed into the cylinder head gasket. This sensor is expected to be applied for production engine. The signal measured by the ion sensor was similar with that of cylinder pressure. The peak timing of ion current was consistent with the peak timing of pressure. There was a strong correlation between IMEP and the peak timing of ion current. This sensor is available to detect combustion quality in a spark ignition engine.

This study measured the fuel concentration near a spark plug using a laser infrared absorption method. An IR spark plug sensor with a double-pass measurement length was developed. A He-Ne laser with a wavelength of 3.392 μm, which coincides with the absorption line of hydrocarbons, was used as the light source. In order to confirm the measurement accuracy, the concentrations of a methane-air mixture were measured in a compression-expansion engine. Then, the IR spark plug sensor was used for measurements in a 4-stroke spark-ignition engine fuelled with isooctane. The air/fuel ratio measured using this system clearly agreed with the mean air/fuel ratio.

It is important to develop the technique for measuring the cycle-to-cycle variation of combustion in order to reduce the fuel consumption of the commercial spark ignition engine. In previous study, we had proposed using the spark plug as an ion probe to measure the appearance time of maximum pressure under the lean mixture conditions of the research engine. In this paper the combustion diagnostics for the commercial engine was performed using the spark plug as an ion probe. Under idling conditions the ion current often appeared during the exhaust process. This ion current is dominated by the flame contact area and the flame velocity. In this case there is good correlation between the characteristic value of the ion current and the indicated mean effective pressure (IMEP). Finally using the spark plug as an ion probe can detect the combustion quality under conditions with large cyclic variation.

A dual fuel engine fueled with methane from an inlet port and ignited with diesel fuel was prepared. This study focuses on the effects of early injection and exhaust gas recirculation (EGR) on the characteristics of combustion and exhaust emissions. The injection timing was changed between TDC and 50 degrees before the TDC. In the early injection timing, smoke was never seen and hydrocarbons were smaller compared with those at the normal injection timing. However, the combustion becomes too early to obtain an appropriate torque when the equivalence ratio increases. Then, moderate EGR was very effective to force the combustion to retard with lower NOx, higher thermal efficiency and almost the same hydrocarbons and carbon monoxide. The engine operated even under the condition of stoichiometric mixture.

The several burning models based on the wrinkled laminar flame concept had been proposed and applied to the turbulent premixed flame in a spark ignition engine. Fractal burning model is one of the flamelet burning models. However the formulations of fractal characteristics such as fractal dimension, inner cutoff scale and outer cutoff scale weren't established. These formulations based on the results of the fractal analysis in a constant volume vessel and a spark ignition engine were proposed in this study. The fractal dimension is expressed as a function of non-dimensional turbulence intensity and the density of mixture. Non-dimensional inner cutoff scale is expressed a function of Karlovitz number. Outer cutoff scale is equal to the flame radius. Finally the quasidimensional model for turbulent combustion was performed by using the fractal burning model with our formulations.

It is well known that the wavelet transform is a useful time-frequency analysis method for an unsteady signal and major attention has been focused on the selection of the mother wavelet (MW) because the MW plays an important role in the wavelet transform. In this study, we analyze the pressure signal in a spark-ignition engine and the vibration of the engine block measured by a knock sensor under the knocking conditions when knocking is caused. We then propose a new method of the knocking detection that utilizes the knocking signal measured with a knock sensor as a MW. We call this method the Instantaneous Correlation Method (ICM). The degree of similarity between the MW and the vibration of the engine block was judged and only the knocking signal from the vibration of the engine block was extracted. The results obtained here show that the method proposed in this study is useful for knocking detection even if the engine speed is very high of 6000rpm.

Hydrogen is expected to be one of the most prominent fuels in the near future for solving greenhouse problem, protecting environment and saving petroleum. In this study, a dual fuel engine of hydrogen and diesel oil was investigated. Hydrogen was inducted in a intake port with air and diesel oil was injected into the cylinder. The injection timing was changed over extremely wide range. When the injection timing of diesel fuel into the cylinder is advanced, the diesel oil is well mixed with hydrogen-air mixture and the initial combustion becomes mild. NOx emissions decrease because of lean premixed combustion without the region of high temperature of burned gas. When hydrogen is mixed with inlet air, emissions of HC, CO and CO2 decrease without exhausting smoke while brake thermal efficiency is slightly smaller than that in ordinary diesel combustion.

In order to investigate the relation between ion current and combustion characteristics, the ion current signal from a spark plug as an ion probe, pressure history and flame development were measured in a homogeneous propane-air mixture in closed combustion chambers. The flame propagation was measured by Schlieren photography technique. When negative bias is applied to the central electrode of the spark plug, the ion current flows only due to an early flame kernel existing near the spark plug. When positive bias is applied to the central electrode, the ion current flows from the central electrode to the combustion chamber wall and to the ground electrode. Consequently, the ion current is dominated by the contact area between the flame and the combustion chamber wall. The appearance period of ion-current is related to the combustion duration. This method was applied to the combustion analysis of the spark ignition engine.

The structures of the turbulent premixed flame in the engine cylinder under lean burn conditions were investigated using ion probe method. The flow fields were measured with an LDA for two tumble ratios and two compression ratios. And ion-current signal was analyzed to discuss the interaction between the turbulence and the flame structure. The effects of turbulence and equivalence ratio on the characteristic values of the turbulent flame, that is to say number of ion-current peaks, thickness of flame front and thickness of burning zone of the flamelet, were investigated. In normal combustion, the structure of the turbulent flame front is almost the same as the laminar flame. In the lean limit, the flamelet is broken and stretched and then the structure may change.